Projects
Click any of the images below for more information on the these DIY Projects! These range from simple to complicated, but hopefully I can help you get your project going with some of the examples below. If you have specific questions please don't hesitate to shoot me an email. You can find my contact information on the CONTACT page. Scroll down the long list for some quick peeks at the pictures of each project or simply click the PROJECT menu above and jump right to them! My To Do list is growing and can be found HERE.
Aston Martin
Adding a replacement for the Aston Martin Becker CD-Changer. The Solisto product can hold close to 1000 songs and can also control an iPod. No moving parts!
Click the Picture for more information on the Solisto
Excursion Injector Cups
This Diesel project was to repair my 2003 Diesel 7.3L Powerstroke Excursion. I had a problem with leaking injector cups in the cylinder head. This leads to Diesel in the cooling system.
Click the Picture for more information on the Diesel Injector Cup Replacement Job
Mustang DamBest Carb
This simple project was to modify my DamBest Racing Carburetor. On the advice of DamBest, I was to drill throttle bleed holes to help with an idle issue.
Click the Picture for more information on the Carburetor Modifications
Mustang Fluidyne Radiator
The 1965 Mustang gets a LARGER radiator. Out with the Fluidyne Mustang replacement and in with a Camaro Fluidyne Replacement. Some cutting ahead, not for the 'stock of heart' but worth it for increased cooling capacity.
Click the Picture for more information on the Fluidyne Radiator Installation
Mustang Trans Crossmember
The Mustang needs a new gearbox, and that means TexRacing (GForce) T101A. Removing the Tremec TKO required a more stock like mount. If you want to shift like a NASCAR driver get a T101 Transmission.
Click the Picture for more information on the Transmission Crossmember Upgrade
Excursion Power Steering
Have a late model Ford power steering pump? Hate them, well here is a project that will get rid of that moaning plastic pump. It's not an easy one, but it's straightforward.
Click the Picture for more information on the Excursion Power Steering Replacement
RCR GT40 and Mustang
Making some radiator hose couplings out of aluminum tubing. This is an easy job if you have a Bead Form tool.
Click the Picture for more information on the Hose Coupling Project
Sunbeam Tiger Filter Mount
Building a new Oil Filter mount for the Tiger. This is to replace the odd canister stock unit with a Canton-Mecca racing filter.
Click the Picture for more information on the Tiger Oil Filter Bracket Project
Sunbeam Tiger Alternator
Have a Sunbeam Tiger, don't care too much about originality, want to remove the old generator and replace it with a tiny modern alternator. Here is a project for you. This also can apply to most any Small Block Ford (SBF).
Click the Picture for more information on the Tiger Alternator Bracket Project
Sunbeam Tiger Brakes
This project is to upgrade the brakes on the Sunbeam Tigers NEW (Non-Stock) front suspension. Bigger rotors and more pistons are better...
Click the Picture for more information on the Tiger Brake Upgrade Project
Racing Fire Extinguisher
This is a simple project to make your own strong Roll Bar Fire Extinguisher mount. Make it your way, save money!
Click the Picture for more information on the Roll Bar Mount Fire Extinguisher Project
Racing Camera Mount
This is a simple project to make your own strong Roll Bar Fire Extinguisher mount. Make it your way, save money!
Click the Picture for more information on the Roll Bar Mount Fire Extinguisher Project
Differential Rebuild Stand
This project is one that will allow you to build a mount for a 9" (or other) Differentials for rebuilding. This plugs into a standard engine stand to make it easy to work on.
Click the Picture for more information Differential Rebuild Stand Project
T101A Transmissoin Swap
This is the rest of the work to install the TexRacing/GForce T101A transmission into my 1965 Mustang Fastback (aka The Ripper).
Click the Picture for more information on the Transmission Swap
RCR GT40 Fuel Pickups
Here is what I did to fabricate fuel pickups for my RCR GT40 Project.
Click the Picture for more information on the Fuel Pickup Project
Mustang Clutch Stop
This is a simple and effective way to keep your Tilton throwout bearing operating correctly.
Click the Picture for more information on the Clutch Stop
Sunbeam Tiger Mirror
The old rotted mirror on the car needed replacing and a rebuilt version of it is very expensive. Solution was a small billet mirror that glues to the windshield
Click the Picture for more information on the Rear View Mirror Upgrade
Porsche Boxster Door Swap
I had this project fall in my lap as the cost to have a shop repair the damaged door and smashed window didn't make sense due to the value of the car.
Click the Picture for more information on the Porshe Door Swap Ordeal
Auxiliary Injector Driver
This was an old project from the EFI332 DIY Fuel Injection group. I may be re-starting this project at some point.
Click the Picture for more information on the Injector Driver Project.
Ford Door Door Lock Actuator
This is for all the 2000-2006 Super Duty and Excursion folks that have a bad electric door lock.
Click the Picture for more information on the Door Lock Actuator Replacement Project.
Ford Explorer Radiator Replacement
Do you have a leaking radiator in your old Ford Explorer? This easy swap is inexpensive and a quick job you can do yourself!
Click the Picture for more information on the Explorer Radiator Swap Project.
SAM - Simple Automotive Module
I can't remember why I called it SAM, but this Simple Automotive Module sounds like something I would have done so it's that. This is a generic board for driving high current sources and having a variety of I/O connections.
Click the Picture for more information on the SAM
Silhouette Cameo Vinyl Cutter
Want to make your own cool stickers and decals? Check out the Silhouette Cameo Vinyl cutter. It's a slick tool for making race car numbers, vintage decals, and all sorts of stuff.
Click the Picture for more information on the Silhouette Cameo Vinyl Cutter.
Air Filter Flow Bench
Want to try some experiments Garage Professor Style, well here is a fun one that we use a shop vac and a cardboard box with a Manometer to see how restrictive some Air Filters are.
Click the Picture for more information on the Poor Man's Air Filter Flow Bench
Ford Expedition Brake Job
The 2003 Ford Expedition needs new front pads and rotors, this project outlines this DIY project.
Click the Picture for more information on the Expedition Front Brake Job
Use this Quick Jump Menu to go to any of the Projects
Shelby Export Brace Install
Here is an easy update to your Mustang. Installing an export brace support helps when adding an export brace to stiffen up the chassis cowl.
Click the Picture for more information on the Shelby Export Brace Support Install
Vintage Call Box Makeover
Every garage needs traffic signals, road signs and yes a Road Side Call Box. Here is a low budget version that does the trick.
Click the Picture for more information on Vintage Call Box Makeover
Ford Explorer Front Brakes
Time for replacing the Front brakes on the 1996 Ford Explorer. This is an easy inexpensive job provided you have a few tools. This should work on Ford Explorer from 1995-2001.
Click the Picture for more information on the Ford Explorer Front Brake Job
Ford Expedition Vacuum Leak
The 2004 Ford Expedition Started idling rough. It had the check engine light turn on and after a quick scan it popped up these DTC codes P2195, P2197, P0171 and P0174. Basically a lean condition.
Click the Picture for more information on the Expedition Vacuum repair fix.
Excursion / Super Duty DVD replacement
Have a bad DVD player, Kids jam it up? Well it's easy to swap it out by removing the Entertainment console and very little work.
Click the Picture for more information
Sunbeam Tiger Shackle
Make some heavy duty shackles for your Sunbeam Tiger. This is another simple project to make it 'more better'
Click the Picture on the left for the Tiger Shackle Project
Sunbeam Tiger Leaf Spring Bushing
Make some new leaf spring bushings to match your new shackles. These are made with Aluminum and Delrin. Easy to make with a few parts.
Click the Picture on the left for the Tiger Bushing Project
Sunbeam Tiger Dana 44 Swap
This project shows the removal of the Tiger's Dana 44 axle and the Speedway Engineering full floating axle Mod-Lite replacement. Brakes and Shocks discussed as well.
Click the Picture on the left for the Tiger Bushing Project
Sunbeam Tiger Leaf Spring Mounting Bracket
This is a project for creating a new leaf spring mounting plate with shock and sway bar mounting points. It also includes a built in tow hook for easy trailering.
Click the Picture on the left for the Tiger Leaf Mount
Use this Quick Jump Menu to go to any of the Projects
Fuel Cell Mounting
Mounting a fuel cell can take some thought. This is how I did an aluminum fuel cell mount for the Sunbeam Tiger
Click the Picture for more information
Hood Support Cylinder
Tired of the hood closing on your head? Well it's a very simple job to replace these cylinders. I did this on a Porsche Boxster, but applies to most any car or truck.
Click the Picture for more information
Sunbeam Tiger Dash Pad Renew
Trying to renew the lower dash pad on your Sunbeam Tiger or Sunbeam Alpine, here is how I did it. It's a simple project and makes your dash look nice!
Click the Picture for more information
Sunbeam Tiger Dashboard
This is the rebuilding of my Sunbeam Tiger dashboard. Applies to Sunbeam Alpine as well.
Click the Picture for more information
Speedhut Gauges
Here are some pictures of the Speedhut gauges and a couple of videos testing. The Speedhut gauges rock!
Click the Picture for more information
Sunbeam Tiger and Alpine Racing Seat Install
Here is my attempt at installing some racing seats into my Sunbeam Tiger. This process should work on other cars such as the Alpine.
Click the Picture for more information
Wilwood Pedal Upgrade
Have a worn set of Wilwood aluminum pedals? They have a new upgraded forged pedal assembly. Here's how I installed it.
Click the Picture for more information
Porsche Mirror Glass Replacement
Have a fancy Porsche? Has the glue holding your side view mirrors stopped holding the glass on? This is a simple project for you.
Click the Picture for more information
Wireless Horn Button
Another hair brained idea, Wireless Horn Button for cars with a quick release steering wheel.
Click the Picture for more information
Engine Mount Bolting
Need to make a stronger engine mount for your early Ford Mustang, Cobra, or Sunbeam Tiger? Here is a simple project that shows how to do that.
Click the Picture for more information
Expedition Rear Brakes
Time to replace the rear brakes on my 2003 Expedition. If you have a 2003-2006 Expedition this rear brake replacement project may be for you.
Click the Picture for more information
DIY Nitrogen Tire Filler Project
Make your own portable Nitrogen tire filler. This simple project uses a common beer pressure tank and a welding regulator for filling your tires. Great for race track or even emergencies!
Click the Picture for more information
DIY Gear Marking Compound
Need some Gear Marking Compound? Make your own, it's easy as long as you have small children...
Click the Picture for more information
DIY LED Wireless Shop Light
Upgrading your garage? Here is a simple way to add really bright and efficient LED lighting along with a wireless remote control.
Click the Picture for more information
Expedition Side Mirror Replacement
Busted your mirror badly on your Expedition? Here's how to fix that mess all up!
Click the Picture for more information
DIY Foot Switch Control
Need a foot switch to control some piece of equipment? This is a really simple project that I'm using to control a portable band saw. It has many uses in the garage, have at it.
Click the Picture for more information
Sunbeam Tiger Electric Fan
Add an electric fan to your Tigers overstressed cooling system.
Click the Picture for more information
Magnetic Welding Clamp
Here is a simple project to make a multi-machine magnetic clap from one of the Tweco/Magswitch mutlti angle clamps.
Click the Picture for more information
Skill Screwdriver Battery Swap
Have an old school cordless screwdriver, here is a fun project to fix it up. If the battery is bad, don't toss the tool, just swap it out with a bit of work!
Click the Picture for more information
Tiger Roll Cage Project
My attempt at building a roll cage for the Tiger... Note the word attempt.
Click the Picture for more information
Holley Fuel Pump Mount
A DIY project to mount your typical Holley fuel pump to a roll cage. DIY and easy.
Click the Picture for more information
Excursion Lift Gate Cylinder
Lazy staying up lift gate? Easy cylinder replacement will fix that on the Excursion. Applies to many other cars too, simple and EZ
Click the Picture for more information
Excursion and Super Duty
Steering Wheel Swap
Got a tired and decomposing steering wheel? This is an EZ Follow guide how to change out a wheel on the Super Duty and Excursions.
Click the Picture for more information
Excursion and Super Duty
Front Brake Job
Pretty simple job to remove and replace the front brakes on my Excursion. Also applies to most Super Duty trucks of similar years.
Click the Picture for more information
EFI Fuel Pump Mount Project
Simple Roll Bar mount of an EFI fuel pump for the Sunbeam Tiger project. Applies to anything with a roll bar or cage.
Click the Picture for more information
Multi-Camera Roll Bar Mount
This is an update to the original Roll bar camera mount. This one now takes up to 3 action cameras. Easy to make.
Click the Picture for more information
Excursion and Super Duty Shift Lever Replacement
Have blow fuses, no Overdrive, no gauges, no throttle. This is the fix, replace shorted Overdrive wiring.
Click the Picture for more information
Excursion and Super Duty Steering Stabilizer Upgrade
Remove your tired stock steering stabilizer and replace with a quality Bilstein unit. Easy and quick DIY project.
Click the Picture for more information
CNC Master Cylinder Rebuild
EZ DIY Project to rebuild the Mustangs CNC Master Cylinders.
Click the Picture for more information
Ford Dry Sump Project
The large 1965 Mustang SBF Dry Sump Project. Parts and some assembly required for this one.
Click the Picture for more information
